錠片、膠囊異檢設備

ANY-CAWM-123060丨膠囊外觀.重量檢測機

ANY-CAWM-123060丨膠囊外觀.重量檢測機

CAPSULE APPEARANCE AND WEIGHT INSPECTION MACHINE

採用先進的高精度視覺系統和 AI 演算法的高速圖像處理技術,以及歐洲先進的稱重模組,並結合穩定的機械結構與可靠的控制系統。

不僅能對膠囊破損、黑點、污漬、異形、插錯、頂凹等缺陷進行檢測,同時還能精準地檢測膠囊重量的裝量。

該設備還包含多項自主研發的先進技術,包括機械結構、高速圖形採集系統以及 AI 缺陷識別演算法,對膠囊外觀進行高速360度全方位的精確檢測,同時對膠囊的裝量進行精準稱重。

其檢測速度可達 2.2萬粒/秒;且能夠對缺陷膠囊進行自動剔除處理,解決了人工檢測的主觀情緒、疲勞因素、精確度和速度等問題,從而大幅降低製藥企業的生產成本。
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詳細介紹
技術參數
TECHNICAL SPECIFICATIONS
型號 Model CAWM-12 CAWM-30 CAWM-60
通道數 Number Of Channels 12 30 60
適用劑型 Applicable Dosage Form 00#~5#,標準規格以外的規格劑型以試機結果為準
外觀檢查內容 Contents of visual 污點、刮傷、異物附著、插錯、頂凹、異形、異色、變色等
檢查面 Inspection surface 360度全方位
檢測精度 Check The Accuracy 0.05mm,精度可調
重量精度 Weight accuracy ±1mg
檢測速度 Detection Speed 8.64萬粒/h 21.6萬粒/h 43.2萬粒/h
操作屏 Operation Screen 觸屏(18.5英寸) 觸屏(21.5英寸)
功率 Power 3.5kW 4kW 5kW
周圍環境 Surrounding Environment 溫度:10-30℃、濕度:30-70%
外形尺寸(mm) Dimensions(mm) 960*1150*1520 1260*1150*1520 1600*1430*1520
重量 (kg) Weight (kg) 600 700 850


功能及特點
WORKING PRINCIPLE DIAGRAM
功能特點 Features
更換極少零件即可適用不同規格型號的膠囊檢測。 It can be used for detecting capsules of different specifications and models with replacement of very few parts.
使用專利稜鏡結構,實現360度各類外觀缺陷檢測,無盲區。 The patented prism structure is used to realize 360-degree inspection of various appearance defects without blind spots.
精簡結構排列、專利轉輪取囊技術,無損傷檢測,任何一環節都無需人工,降低人為風險。 Simplified structure arrangement and patented runner capsule extraction technology realize nondestructive testing, and no labor is required in any step, reducing human risk.
採用機器視覺檢測原理和高速圖像處理技術,自動篩選、自動高速精準剔除缺陷產品。 The machine vision inspection principle and high-speed image processing technology are used to automatically screen and accurately eliminate defective products at high speed.
部分缺陷採用深度學習算法進行分類識別。 Some defects are classified and identified by deep learning algorithm.
自適應濾波技術、零點追蹤、動態補償軟體算法,排除地面震動、風口氣流等環境干擾。 Adaptive filtering technology, zero-point tracking, and dynamic compensation software algorithm eliminate environmental interference such as ground vibration and air flow at air conditioner vents.
為膠囊稱重專門定制稱重模組,穩定時間小於0.2秒,綜合精度最高可達±1mg。 The weighing module is specially customized for capsule weighing, which has a stabilization time less than 0.2 seconds and a comprehensive accuracy up to ±1mg.
檢測數據實時存儲,檢測結果、實時圖像、運行狀態動態顯示,異常報警停機。 Real-time storage of test data, dynamic display of test results, real-time images, and running status, and alarm and shutdown for abnormalities.
採用智能缺陷分類技術,自動生成統計報表。 Adopt intelligent defect classification technology to automatically generate statistical reports.
系統具備配方管理、三級權限管理、電子簽名、離線分析和遠程診斷功能。 The system has functions of recipe management, three-level authority management, electronic signature, offline analysis and remote diagnosis.
系統具備數據庫管理和審計追蹤功能,可下載、存儲、備份和打印所有數據。 The system has database management and audit trail functions, and can download, store, backup and print all data.
設備模塊化設計、易清潔維護、符合GMP標準。 The equipment adopts modular design, is easy to clean and maintain, and conforms to GMP standards.